Turn Bulk Material into Measurable Data

Deployed a belt material-flow LiDAR monitoring system using non-contact 3D sensing for real-time monitoring of the coal conveyor belt. The system fuses LiDAR and camera data to continuously capture material distribution on the belt, identifies abnormal conditions through data analysis, and helps operators detect potential risks early, shifting from reactive handling to proactive prevention.

Deployed a dynamic truck volume measurement system for the customer's transport scenario: one LiDAR as the core measurement device, integrated with LPR license plate recognition, an electrical control cabinet and a volume measurement software platform. Vehicles pass through the detection area at about 5–10 km/h without stopping; the system captures empty-load and full-load 3D point clouds, compares spatial changes and calculates the loaded material volume within seconds, linking plate number, scan time and results into complete transport records.

Neuvition deployed a LiDAR-based truck volume measurement system for the customer's clinker loading site. The system integrates:
·LiDAR 3D scanning;
·license plate recognition system;
·intelligent camera equipment;
·encoder positioning system;
enabling vehicle recognition, 3D bucket data collection, volume calculation and auxiliary discharge control.

System workflow:
1. Vehicle recognition
When a truck enters the detection area, the license plate recognition system automatically captures vehicle information and triggers the measurement process.

2. 3D scanning measurement
The LiDAR scans the truck bucket, obtains 3D spatial data and calculates bucket dimensions and loadable volume.

3. Loading quantity calculation
The system generates loading data from the measurement results as the basis for subsequent loading control.

4. Precise loading
When the truck enters the loading area, the system uses positioning information to assist discharge position control for more precise clinker loading.

For the customer's automatic coating positioning needs, Neuvition provides a 3D LiDAR-based alignment and guidance solution. The system uses LiDAR to obtain workpiece spatial information, detects the relative distance and angle between the spray cart and the workpiece, and feeds the calculation results back to the PLC control system for automatic adjustment.

System workflow:
·Step 1: workpiece space detection
After the spray cart enters its designated station, the LiDAR starts and scans the target workpiece to obtain spatial point cloud data.

·Step 2: deviation calculation
The system calculates the current distance and angle deviation between cart and workpiece from the detection data.

·Step 3: automatic position correction
The PLC receives the LiDAR feedback data and controls the spray cart to adjust position and angle.

The system continuously executes:
detect → calculate → adjust → re-detect

as a closed loop until the set requirements are met.

·Step 4: entering the coating process
When the equipment posture meets the requirements, the system outputs a Ready signal to the PLC, allowing the coating process to start.