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Conveyor Belt Volume Measurement Solution

Covers the conveyor-belt volume measurement scenario: continuous material flow metering — a LiDAR mounted across the belt contactlessly scans the mate…

Pain Points

Are You Facing These Challenges?

These issues raise operating costs, delay decisions, and create safety and settlement risks.

Safety Risk

the unseen profile hides blockages and off-center loads until late — a safety and metering risk

Accuracy

Contact-based belt scales drift with wear and need frequent calibration, distorting production data; misalignment and tension changes shift the reading

Financial Impact

disputed production numbers fuel arguments over shift assessment and cost

How It Works

Four Steps to Automated Measurement

Fully automated from data capture to output — no manual intervention.

01

Belt Profile Scanning

Contactless LiDAR scanning of material profile

02

Flow Computation

Cross-section × belt speed = flow rate

03

Cumulative Reports

Cumulative volume & tonnage output

04

DCS Integration

4-20mA / Modbus / OPC UA feed the control room live

Why Neuvition

Core Capabilities

Conveyor Belt Volume Measurement Solution — — LiDAR device Conveyor Belt Volume Measurement Solution — — belt flow scene
01

Contactless and maintenance-free

no mechanical contact parts, no wear, no misalignment effect — goodbye to frequent calibration

03

Measurement Accuracy

long-term stable accuracy with no drift source, calibrated once at installation

05

Multi-Scenario

optional particle-size monitoring with a camera

02

flow visualization

real-time 3D display of the material profile makes off-center loading, material loss and blockages visible at a glance

04

DCS integration

standard industrial interfaces (4-20mA / Modbus / OPC / REST API) feed the control room with real-time production data

06

Real-Time

high scan rates of 25/50/100Hz (NEU-SL1-P160040E) for fast flow

Industries

Industries We Serve

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Customer Cases

Related Customer Cases

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FAQ

Frequently Asked Questions

Can laser measurement fully replace a belt scale?

Yes for volume metering; for tonnage settlement, converted tons are output after density sampling calibration — most customers use it for output assessment and belt-scale calibration comparison.

Does belt misalignment affect accuracy?

Laser scanning covers the full belt width and tracks the profile dynamically, so misalignment does not affect volume calculation — the core advantage over belt scales.

Can it be installed in dusty, vibrating sites?

IP67 protection plus dust filtering algorithms, designed for harsh mining and power-plant conditions.

How does data reach our control room?

Standard industrial protocols such as 4-20mA, Modbus and OPC UA, plus REST API for IT platforms.

Belt scales drifting and readouts unreliable?

Mount LiDAR across the belt for non-contact flow metering — replace or calibrate belt scales, streaming live and cumulative flow to your DCS.

Request a Belt Metering Assessment View Customer Cases